DEVELOPMENT OF COMPOSITE PROTECTIVE COATINGS FOR METAL SURFACES
Keywords:
epoxy, protective coating, metal surface, composite material
Abstract
In order to increase the lifespan of epoxy coatings, the purpose of this work was to create a composite coating material, based on commercially available components, with high cohesion and a high degree of scratch resistance, which provides anti-corrosion protection for the metal support material, correlated with a method of pre-treatment of the support material.
References
1. Anwar, S, Khan, F, Zhang, Y, Caines, S, ‘‘Zn Composite Corrosion Resistance Coatings: What Works and What Does Not Work?’’ J. Loss Prev. Process Ind., 69 104376 (2021)
2. Anwar, S, Zhang, Y, Khan, F, ‘‘Electrochemical Behaviour and Analysis of Zn and Zn-Ni Alloy Anti-Corrosive Coatings Deposited from Citrate Baths.’’ RSC Adv., 8 28861–73 (2018)
3. Anwar, S, Khan, F, Zhang, Y, Caines, S, ‘‘Optimization of Zinc-Nickel Film Electrodeposition for Better Corrosion Resistant Characteristics.’’ Can. J. Chem. Eng., 97 (9) 2426– 39 (2019)
4. Zhang, J, Zhang, W, Wei, L, Pu, L, Liu, J, Liu, H, Li, Y, Fan, J, Ding, T, Guo, Z, ‘‘Alternating Multilayer Structural Epoxy Composite Coating for Corrosion Protection of Steel.’’ Macromol. Mater. Eng., 304 (12) 1–10 (2019)
5. Yang, P, Yang, L, Gao, Q, Luo, Q, Zhao, X, Mai, X, Fu, Q, Dong, M, Wang, J, Hao, Y, et al. ‘‘Anchoring Carbon Nanotubes and Post-Hydroxylation Treatment Enhanced Ni Nanofiber Catalysts Towards Efficient Hydrous Hydrazine Decomposition for Effective Hydrogen Generation.’’ Chem. Commun., 55 (61) 9011–9014 (2019)
6. Anwar, S, Li, X, ‘‘Production of Hydrogen from Fossil Fuel: A Review.’’ Front. Energy, 66 1–26 (2023)
7. Popov, B N, Popov, B N, ‘‘Chapter 13 – Organic Coatings.’’ In: Corrosion Engineering (2015)
8. Yang, LH, Liu, FC, Han, EH, ‘‘Effects of P/B on the Properties of Anticorrosive Coatings with Different Particle Size.’’ Prog. Org. Coat., 53 (2) 91–98 (2005)
9. Popa, MV, Drob, P, Vasilescu, E, Mirza-Rosca, JC, Lopez, AS, Vasilescu, C, Drob, SI, ‘‘The Pigment Influence on the Anticorrosive Performance of Some Alkyd Films.’’ Mater. Chem. Phys., 100 (2–3) 296–303 (2006)
10. Kalendova´, A, Vesely´, D, Kalenda, P, ‘‘Pigments with Ti4+ Zn2+, Ca2+, Sr2+, Mg2+-Based on Mixed Metal Oxides with Spinel and Perovskite Structures for Organic Coatings.’’ Pigment Resin Technol., 36 (1) 3–17 (2007)
11. Tator, KB, Trim, JD, Buffington, KE, Calhoun, SR, ‘‘Influence of Surface Preparation Upon Performance of Protective Coatings in Various Atmospheres.’’ Mater. Perform., 22 (11) 48–55 (1983)
12. GlobeNewswire, Industrial Coatings Market Report 2023– 2033
13. Yu, Z, Yan, Z, Zhang, F, Wang, J, Shao, Q, Murugadoss, V, Alhadhrami, A, Mersal, GAM, Ibrahim, MM, El-Bahy, ZM, et al. ‘‘Waterborne Acrylic Resin Co-Modified by Itaconic Acid and c-Methacryloxypropyl Triisopropoxidesilane for Improved Mechanical Properties, Thermal Stability, and Corrosion Resistance.’’ Prog. Org. Coat., 168 66 (2022)
14. Kumar, NS, Banerjee, P, Manjunatha, H, Naidu, KCB, Corrosion Science: Modern Trends and Applications. Bentham Science Publishers (2021)
15. Ghosh, SK, Functional Coatings: By Polymer Microencapsulation (2006)
16. Hofland, A, ‘‘Alkyd Resins: From Down and Out to Alive and Kicking.’’ Prog. Org. Coat., 73 (4) 274–282 (2012)
17. Corrosion Science: Modern Trends and Applications (2020)
18. Yao, Q, Li, Y, Tang, X, Gao, J, Wang, R, Zhang, Y, Sun, M, Ma, X, ‘‘Separation of Petroleum Ether Extracted Residue of Low Temperature Coal Tar by Chromatography Column and Structural Feature of Fractions by TG-FTIR and PYGC/MS.’’ Fuel, 245 122–130 (2019)
19. Stoye D, Freitag, W, Paints, Coatings and Solvents: Second, Completely Revised Edition (1998)
20. Sharma, N, Sharma, S, ‘‘Anticorrosive Coating of Polymer Composites: A Review.’’ Mater. Today Proc., 44 4498–4502 (2020)
21. Samardzija, M, Alar, V, Sˇpada, V, Stojanovic, I, ‘‘Corrosion Behaviour of an Epoxy Resin Reinforced with Aluminium Nanoparticles.’’ Coatings, 12 (10) 1500 (2022)
22. T.P. Murphy, Reinforced and Filled Thermoplastics, Atlantic City Meeting, 25, 2, 76, Sep 1965.
23. Anwar, S, Khan, F, Zhang, Y, ‘‘Corrosion Behaviour of ZnNi Alloy and Zn-Ni-Nano-TiO2 Composite Coatings Electrodeposited from Ammonium Citrate Baths.’’ Process Saf. Environ. Prot., 141 366–379 (2020)
24. Han, SH, Oh, HJ, Lee, HC, Kim, SS, ‘‘The Effect of PostProcessing of Carbon Fibers on the Mechanical Properties of Epoxy-Based Composites.’’ Compos. Part B Eng., 45 (1) 172–177 (2013)
25. Rafique, I, Kausar, A, Muhammad, B, ‘‘Epoxy Resin Composite Reinforced with Carbon Fiber and Inorganic Filler: Overview on Preparation and Properties.’’ Polym. Plast. Technol. Eng., 55 (15) 1653–1672 (2016)
26. Park, SM, Lim, YW, Kim, CH, Kim, DJ, Moon, WJ, Kim, JH, Lee, JS, Hong, CK, Seo, G, ‘‘Effect of Carbon Nanotubes with Different Lengths on Mechanical and Electrical Properties of Silica-Filled Styrene Butadiene Rubber Compounds.’’ J. Ind. Eng. Chem., 19 (2) 712–719 (2013)
27. Hwang, SS, Hsu, PP, ‘‘Effects of Silica Particle Size on the Structure and Properties of Polypropylene/Silica Composites Foams.’’ J. Ind. Eng. Chem., 19 (4) 1377–1383 (2013)
28. Lim, CW, Song, K, Kim, SH, ‘‘Synthesis of PPy/Silica Nanocomposites with Cratered Surfaces and Their Application in Heavy Metal Extraction.’’ J. Ind. Eng. Chem., 18 (1) 24–28 (2012)
29. Zhang, J, Xie, X, ‘‘Influence of Addition of Silica Particles on Reaction-Induced Phase Separation and Properties of Epoxy/PEI Blends.’’ Compos. Part B Eng., 42 (8) 2163– 2169 (2011)
30. ISO 16276-2:2007, Corrosion protection of steel structures by protective paint systems - Assessment of, and acceptance criteria for, the adhesion/cohesion (fracture strength) of a coating -Part 2: Cross- cut testing and X-cut testing
31. ASTM G171-03(2017). Standard Test Method for Scratch Hardness of Materials Using a Diamond Stylus; ASTM International: West Conshohocken, PA, USA, 2009.
32. ASTM D1654-08 [Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments], 2016
2. Anwar, S, Zhang, Y, Khan, F, ‘‘Electrochemical Behaviour and Analysis of Zn and Zn-Ni Alloy Anti-Corrosive Coatings Deposited from Citrate Baths.’’ RSC Adv., 8 28861–73 (2018)
3. Anwar, S, Khan, F, Zhang, Y, Caines, S, ‘‘Optimization of Zinc-Nickel Film Electrodeposition for Better Corrosion Resistant Characteristics.’’ Can. J. Chem. Eng., 97 (9) 2426– 39 (2019)
4. Zhang, J, Zhang, W, Wei, L, Pu, L, Liu, J, Liu, H, Li, Y, Fan, J, Ding, T, Guo, Z, ‘‘Alternating Multilayer Structural Epoxy Composite Coating for Corrosion Protection of Steel.’’ Macromol. Mater. Eng., 304 (12) 1–10 (2019)
5. Yang, P, Yang, L, Gao, Q, Luo, Q, Zhao, X, Mai, X, Fu, Q, Dong, M, Wang, J, Hao, Y, et al. ‘‘Anchoring Carbon Nanotubes and Post-Hydroxylation Treatment Enhanced Ni Nanofiber Catalysts Towards Efficient Hydrous Hydrazine Decomposition for Effective Hydrogen Generation.’’ Chem. Commun., 55 (61) 9011–9014 (2019)
6. Anwar, S, Li, X, ‘‘Production of Hydrogen from Fossil Fuel: A Review.’’ Front. Energy, 66 1–26 (2023)
7. Popov, B N, Popov, B N, ‘‘Chapter 13 – Organic Coatings.’’ In: Corrosion Engineering (2015)
8. Yang, LH, Liu, FC, Han, EH, ‘‘Effects of P/B on the Properties of Anticorrosive Coatings with Different Particle Size.’’ Prog. Org. Coat., 53 (2) 91–98 (2005)
9. Popa, MV, Drob, P, Vasilescu, E, Mirza-Rosca, JC, Lopez, AS, Vasilescu, C, Drob, SI, ‘‘The Pigment Influence on the Anticorrosive Performance of Some Alkyd Films.’’ Mater. Chem. Phys., 100 (2–3) 296–303 (2006)
10. Kalendova´, A, Vesely´, D, Kalenda, P, ‘‘Pigments with Ti4+ Zn2+, Ca2+, Sr2+, Mg2+-Based on Mixed Metal Oxides with Spinel and Perovskite Structures for Organic Coatings.’’ Pigment Resin Technol., 36 (1) 3–17 (2007)
11. Tator, KB, Trim, JD, Buffington, KE, Calhoun, SR, ‘‘Influence of Surface Preparation Upon Performance of Protective Coatings in Various Atmospheres.’’ Mater. Perform., 22 (11) 48–55 (1983)
12. GlobeNewswire, Industrial Coatings Market Report 2023– 2033
13. Yu, Z, Yan, Z, Zhang, F, Wang, J, Shao, Q, Murugadoss, V, Alhadhrami, A, Mersal, GAM, Ibrahim, MM, El-Bahy, ZM, et al. ‘‘Waterborne Acrylic Resin Co-Modified by Itaconic Acid and c-Methacryloxypropyl Triisopropoxidesilane for Improved Mechanical Properties, Thermal Stability, and Corrosion Resistance.’’ Prog. Org. Coat., 168 66 (2022)
14. Kumar, NS, Banerjee, P, Manjunatha, H, Naidu, KCB, Corrosion Science: Modern Trends and Applications. Bentham Science Publishers (2021)
15. Ghosh, SK, Functional Coatings: By Polymer Microencapsulation (2006)
16. Hofland, A, ‘‘Alkyd Resins: From Down and Out to Alive and Kicking.’’ Prog. Org. Coat., 73 (4) 274–282 (2012)
17. Corrosion Science: Modern Trends and Applications (2020)
18. Yao, Q, Li, Y, Tang, X, Gao, J, Wang, R, Zhang, Y, Sun, M, Ma, X, ‘‘Separation of Petroleum Ether Extracted Residue of Low Temperature Coal Tar by Chromatography Column and Structural Feature of Fractions by TG-FTIR and PYGC/MS.’’ Fuel, 245 122–130 (2019)
19. Stoye D, Freitag, W, Paints, Coatings and Solvents: Second, Completely Revised Edition (1998)
20. Sharma, N, Sharma, S, ‘‘Anticorrosive Coating of Polymer Composites: A Review.’’ Mater. Today Proc., 44 4498–4502 (2020)
21. Samardzija, M, Alar, V, Sˇpada, V, Stojanovic, I, ‘‘Corrosion Behaviour of an Epoxy Resin Reinforced with Aluminium Nanoparticles.’’ Coatings, 12 (10) 1500 (2022)
22. T.P. Murphy, Reinforced and Filled Thermoplastics, Atlantic City Meeting, 25, 2, 76, Sep 1965.
23. Anwar, S, Khan, F, Zhang, Y, ‘‘Corrosion Behaviour of ZnNi Alloy and Zn-Ni-Nano-TiO2 Composite Coatings Electrodeposited from Ammonium Citrate Baths.’’ Process Saf. Environ. Prot., 141 366–379 (2020)
24. Han, SH, Oh, HJ, Lee, HC, Kim, SS, ‘‘The Effect of PostProcessing of Carbon Fibers on the Mechanical Properties of Epoxy-Based Composites.’’ Compos. Part B Eng., 45 (1) 172–177 (2013)
25. Rafique, I, Kausar, A, Muhammad, B, ‘‘Epoxy Resin Composite Reinforced with Carbon Fiber and Inorganic Filler: Overview on Preparation and Properties.’’ Polym. Plast. Technol. Eng., 55 (15) 1653–1672 (2016)
26. Park, SM, Lim, YW, Kim, CH, Kim, DJ, Moon, WJ, Kim, JH, Lee, JS, Hong, CK, Seo, G, ‘‘Effect of Carbon Nanotubes with Different Lengths on Mechanical and Electrical Properties of Silica-Filled Styrene Butadiene Rubber Compounds.’’ J. Ind. Eng. Chem., 19 (2) 712–719 (2013)
27. Hwang, SS, Hsu, PP, ‘‘Effects of Silica Particle Size on the Structure and Properties of Polypropylene/Silica Composites Foams.’’ J. Ind. Eng. Chem., 19 (4) 1377–1383 (2013)
28. Lim, CW, Song, K, Kim, SH, ‘‘Synthesis of PPy/Silica Nanocomposites with Cratered Surfaces and Their Application in Heavy Metal Extraction.’’ J. Ind. Eng. Chem., 18 (1) 24–28 (2012)
29. Zhang, J, Xie, X, ‘‘Influence of Addition of Silica Particles on Reaction-Induced Phase Separation and Properties of Epoxy/PEI Blends.’’ Compos. Part B Eng., 42 (8) 2163– 2169 (2011)
30. ISO 16276-2:2007, Corrosion protection of steel structures by protective paint systems - Assessment of, and acceptance criteria for, the adhesion/cohesion (fracture strength) of a coating -Part 2: Cross- cut testing and X-cut testing
31. ASTM G171-03(2017). Standard Test Method for Scratch Hardness of Materials Using a Diamond Stylus; ASTM International: West Conshohocken, PA, USA, 2009.
32. ASTM D1654-08 [Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments], 2016
Published
2024-12-31
How to Cite
Semenescu, A., Pasare, V., Fistos, T., & Baroi, A. (2024). DEVELOPMENT OF COMPOSITE PROTECTIVE COATINGS FOR METAL SURFACES. Nonconventional Technologies Review, 28(4). Retrieved from http://revtn.ro/index.php/revtn/article/view/485
Section
Articles
Copyright (c) 2024 Augustin Semenescu, Vili Pasare, Toma Fistos, Anda Maria Baroi
This work is licensed under a Creative Commons Attribution-NoDerivatives 4.0 International License.
